Module Details
| Module Code: |
MANU9003 |
| Title: |
Modelling of Manu. Processes
|
|
Long Title:
|
Modelling of Manufacturing Processes
|
| NFQ Level: |
Expert |
| Valid From: |
Semester 1 - 2011/12 ( September 2011 ) |
| Field of Study: |
5400 - Manufacturing Engineering
|
| Module Description: |
no description provided
|
| Learning Outcomes |
| On successful completion of this module the learner will be able to: |
| # |
Learning Outcome Description |
| LO1 |
Analyse the mechanics and energy dynamics of material removal and forming processes using analytical and computational techniques |
| LO2 |
Evaluate the factors affecting the performance and accuracy of machine tools |
| LO3 |
Model and analyse polymer manufacturing operations including moulding, extrusion and forming |
| LO4 |
Select and evaluate appropriate constitutive models for modelling of material behaviour |
| LO5 |
Discuss the factors influencing material and process behaviour at the macro, micro and nano scale |
| Dependencies |
Module Recommendations
This is prior learning (or a practical skill) that is strongly recommended before enrolment in this module. You may enrol in this module if you have not acquired the recommended learning but you will have considerable difficulty in passing (i.e. achieving the learning outcomes of) the module. While the prior learning is expressed as named MTU module(s) it also allows for learning (in another module or modules) which is equivalent to the learning specified in the named module(s).
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Incompatible Modules
These are modules which have learning outcomes that are too similar to the learning outcomes of this module. You may not earn additional credit for the same learning and therefore you may not enrol in this module if you have successfully completed any modules in the incompatible list.
|
| No incompatible modules listed |
Co-requisite Modules
|
| No Co-requisite modules listed |
Requirements
This is prior learning (or a practical skill) that is mandatory before enrolment in this module is allowed. You may not enrol on this module if you have not acquired the learning specified in this section.
|
| No requirements listed |
| Indicative Content |
|
Material Removal Processes
Review of material removal mechanisms. Tribology and wear. Energy, heat and temperatures generated during material removal. Vibration and chatter. Cooling/lubrication strategies. High speed and high performance machining. Micro-machining. Analytical and computational modelling of machining and grinding processes. Accuracies, surface integrity and environmental considerations.
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Forming Processes
Plasticity: effects of strain hardening, strain rate and temperature on flow stress. Slab analysis and friction. Upper bound analysis. Slip line field analysis. Analysis of bending, rolling, forging, deep drawing, blanking. Micro-forming.
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Polymer Production Processes
Review of properties of polymer materials. Physical and chemical characteristion of polymers. Melt rheology of polymers. Structure-property relationships. Process-property relationships. Processing of thermoplastic materials including extrusion, injection moulding, blow and rotational moulding, themoforming and vacuum forming, calendering
and joining. Processing of thermoset materials including compression moulding
and transfer moulding. Micro-moulding.
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Module Content & Assessment
|
| Assessment Breakdown | % |
|---|
| Coursework | 30.00% |
| End of Module Formal Examination | 70.00% |
Assessments
| End of Module Formal Examination |
|
|
| Reassessment Requirement |
Repeat examination
Reassessment of this module will consist of a repeat examination. It is possible that there will also be a requirement to be reassessed in a coursework element.
|
The University reserves the right to alter the nature and timings of assessment
Module Workload
| Workload: Full Time |
| Workload Type |
Contact Type |
Workload Description |
Frequency |
Average Weekly Learner Workload |
Hours |
| Lecture |
Contact |
No Description |
Every Week |
2.00 |
2 |
| Lab |
Contact |
No Description |
Every Second Week |
1.00 |
2 |
| Independent Learning |
Non Contact |
No Description |
Every Week |
4.00 |
4 |
| Total Hours |
8.00 |
| Total Weekly Learner Workload |
7.00 |
| Total Weekly Contact Hours |
3.00 |
| This module has no Part Time workload. |
|
Module Resources
|
| Recommended Book Resources |
|---|
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R. J. Crawford. (1998), Plastics Engineering, Butterworth-Heinemann, Boston, [ISBN: 978-0750637640].
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A. Ghosh and A. K. Mallik. (1986), Manufacturing Science, Ellis Horwood, [ISBN: 978-0745800738].
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Yusuf Altintas. (2000), Manufacturing Automation: : Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design, Cambridge University Press, New York, [ISBN: 978-0521659734].
| | Supplementary Book Resources |
|---|
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F. Klocke. (2011), Manufacturing Processes 1 - Cutting, Springer, [ISBN: 978-3-642-11978-1].
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F. Klocke. (2009), Manufacturing Processes 2: Grinding, Honing, Lapping, Springer, [ISBN: 978-3-540-92258-2].
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Wit Grzesik. (2008), Advanced Machining Processes of Metallic Materials, Elsevier, [ISBN: 978-0-08-044534-2].
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Prakash M. Dixit, Uday S. Dixit,. (2008), Modeling of Metal Forming and Machining Processes: by Finite Element and Soft Computing Methods, Springer, [ISBN: 978-1-84800-188-6].
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Gegg, Brandon C., Suh, C. Steve, Luo, Albert C. J.. (2011), Machine Tool Vibrations and Cutting Dynamics, Springer, [ISBN: 978-1-4419-9800-2].
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Milton C. Shaw. (2005), Metal Cutting Principles, Oxford University Press, New York, [ISBN: 0195142063].
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Edward M. Trent, Paul K. Wright. (2000), Metal Cutting, Butterworth-Heinemann, Boston, [ISBN: 9780750670692].
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L.N. López de Lacalle (Editor), A. Lamikiz (Editor). (2009), Machine Tools for High Performance Machining, Springer, [ISBN: 978-1-84800-379-8].
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Jiri Tlusty. (2000), Manufacturing Processes and Equipment, Prentice Hall, Upper Saddle River, N.J., [ISBN: 978-0201498653].
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Heinz Tschaetsch; translated by Anne Koth. (2006), Metal Forming Practise, Springer, Berlin, [ISBN: 978-3-540-33216-9].
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William F. Hosford, Robert M. Caddell. (2007), Metal Forming, Cambridge University Press, New York, NY, [ISBN: 9780521881210].
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F. Klocke. (2012), Modeling and Planning of Manufacturing Processes: Numerical Methods on Forming Processes, Springer, [ISBN: 978-3-540-23494-4].
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Michael F. Ashby and David R. H. Jones. (2006), Engineering Materials 2, Elsevier, [ISBN: 9780750663816].
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Stewart C. Black... [et al.]. (1996), Principles of Engineering Manufacture, 3rd. Arnold, UK, [ISBN: 9780340631959].
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N. G. McCrum, C. P. Buckley, C. B. Bucknall. (1997), Principles of Polymer Engineering, Oxford Univ. Press, [ISBN: 978-0198565260].
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R. C. Progelhof, James L. Throne,. (1993), Polymer Engineering Principles, Hanser Gardner, [ISBN: 1569901511].
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Walter Michaeli. (1995), Plastics Processing, Hanser, Munich, [ISBN: 3446175725].
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Richard G. Griskey. (1995), Polymer Process Engineering, Chapman & Hall, New York, [ISBN: 9780412985416].
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N. J. Mills. (2005), Plastics: Microstructure and Engineering Applications, Butterworth-Heinemann, [ISBN: 978-0750651486].
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Charles A. Harper, editor in chief. (2000), Modern Plastics Handbook, McGraw-Hill, New York, [ISBN: 978-0070267145].
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Jonathan A. Dantzig, Charles L. Tucker, III. (2001), Modeling in Materials Processing, Cambridge Univ Press, [ISBN: 9780521779234].
| | This module does not have any article/paper resources |
|---|
| Other Resources |
|---|
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Science Direct Website, Annals of the CIRP, Elsevier.
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Science Direct Website, Int. Jour of Machine Tools and
Manufacture, Elsevier.
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Science Direct Website, Jour. of Materials Processing Technology, Elsevier.
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Website, IMechE Proc. Part B: Jour. of
Engineering Manufacture, UK, IMechE.
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Metal Forming and Machining Simulation
Software, Scientific Forming Technologies
Corporation (SFTC). DEFORM,
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Injection Moulding Simulation Software, Moldflow, Autodesk,
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Website, Society of Manufacturing Engineers,
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